How to Change Choke Cable of Motorcycle Replacement

First of all, remove the petrol tank and side panels. Whenever you are about to change the choke, cable, always start from the above, where choke lever is attached, we need to open this left side. Control switch to do that.

Just unscrew the two screws in the back after that slit the front and back cover of the control switch. Remove the choke lever from the back cover then remove the choke wire from it. Now you have to open the choke cable from the carburetor end. As you see in the back of choke cable, there is a 12 mm nut for that. You need a open end spanner use the spanner at an angle because its hard to use it straight then try to open the nut.

After that, just pull out the choke. Pin out the part after the spring is our choke pin, which works inside the carburetor. When we press the choke lever, we need to remove the choke wire from the choke pin for that pull the spring back and then slide the choke wire out then remove the spring and the nut from the choke cable place. These components carefully as you need, then, when installing a new choke cable now simply remove the old choke cable from the motorcycle always remember the path followed by the cable, because you need to install the new cable in same way as you can see, the old choke Cable got rusted and liner got broken. That’s the reason why choke was not working.

You need to brought a new choke cable from the market. According to you, motorcycle first install it up to the handle in the same opposite way. You remove the old one. The installation must be started from the carburetor side. First insert the choke wire to the choke, pin pull the wire from the other end, so it gets tight then put the choke pin to its position in the carburetor and tight the nut place.

The dust cover to its position insert the choke wire into the slot, provided on the choke lever, then place the choke lever on the control switch. After that close, the covers on the handle and tight the screws. This is how you can change your motorcycle choke cable.

Choke Repair

For that, first of all, you need to open the visor to open it. You need to unbolt the 4 bolts that hold it up for opening these bolts. You need a 10 mm socket now.

You just need to pull out the visor and remove the socket attached to the wire harness the speedometer cable is just below it, so to open it simply open the nut and if its too tight then use pliers pull out the wire. And after that, we need to open it from the wheel end in my case it just a nut type so turn and remove the speedometer cable. There are different ways to open in different motorcycle. In some. There is a clip to push then take out the wire, mostly in drum break types and in new bikes, with disc break.

It have a screw to open. First, then, the speedometer cable comes out. As you see, this wire is not moving freely at all and it got rusted and broken because of that now we install a new speedometer cable. You need to buy a new, genuine cable according to your motorcycle and always use genuine for best quality, always start the installing from the wheel side before completely installing the wire always check if it rotate or not. By inserting the front end in the slot and rotate the wheel and check if the cable rotate too or not, if the wire not responding at all, then the problem is different, maybe the speedometer gear, worn out or in disc break type.

There is one more reason i will make a different video on that topic when you start putting the wire in do rotate the wheel and put i in so. The wire fully goes in easily and engaged to the gears, as you see the wire response. As soon as i rotate. The wheel now take the wire from the protection rubber, so it will not stuck else where then take the cable from inside the shocker and insert it to the speedometer assembly and do tight the nut. So that’s it.

The speedometer cable installation got completed now simply install the front fairing/visor. You can also change the speedometer cable like this at home easily.


Perform general repair and maintenance work on motorcycles Assist with washing and detailing motorbikes Diagnose problems with motorbike transmissions Troubleshoot issues with knocking and shimmying Handle maintenance tasks on fuel lines and tires Perform fluid change tasks and ensure that bolts are lubricated properly Confer with customers to determine problems with motorcycles to determine issues Start motorbikes in order to assess impending problems Inspect motorbikes to figure out repair needs Work with apprentices and mechanics in order to diagnose and fix problems Perform both preventative and regular maintenance on motorcycles and mopeds Select appropriate tools to handle repair procedures

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